Social Moms

Best Saw Blade For Cutting Aluminum (2024 Update)

When you shop through links on our site, we may earn an affiliate commission. This educational content is not intended to be a substitute for professional advice.

If you're looking for the best saw blade for cutting aluminum, it's important to know that not all saw blades are created equal. Choosing the right blade for the job can make all the difference in achieving a clean and precise cut.

Before purchasing a saw blade for cutting aluminum, consider the thickness and type of aluminum being cut, as well as the saw being used. Blades with fewer teeth are recommended for cutting thicker aluminum, while blades with more teeth are better suited for thinner materials. It's also important to ensure that the saw being used is compatible with the blade being purchased.

Questions that may come to mind when considering purchasing a saw blade for cutting aluminum may include: What is the maximum speed limit for the blade? What material is the blade made of? How many teeth does the blade have? Are there any customer reviews available for this particular blade? By taking the time to consider these factors and do proper research, you can feel confident in your purchase and achieve the best results for your project.

10 Best Saw Blade For Cutting Aluminum

# Product Image Product Name Product Notes Check Price
1
Ideal for cutting aluminum materials with precision and clean edges using a circular saw.
2
Ideal for cutting aluminum materials with precision and efficiency.
3
This product is ideal for cutting steel, aluminum, wood and plastics with one blade.
4
This saw blade is ideal for cutting aluminum and other non-ferrous metals.
5
The DEWALT circular saw blade is ideal for cutting aluminum materials with its 30 tooth design.
6
The saw blade is ideal for cutting non-ferrous metals such as aluminum with its 80 teeth and 14-inch size.
7
Ideal for cutting aluminum materials with precision and efficiency.
8
Ideal for cutting thin aluminum and non-ferrous metals with a 10-inch diameter blade and 100 tooth TCG design.
9
Ideal for cutting non-ferrous materials such as aluminum, brass, and copper with a miter saw.
10
Ideal for cutting aluminum and non-ferrous metals with its 120 tooth TCG saw blade and 1-inch arbor.
Ideal for cutting aluminum materials with precision and clean edges using a circular saw.
Ideal for cutting aluminum materials with precision and efficiency.
This product is ideal for cutting steel, aluminum, wood and plastics with one blade.
This saw blade is ideal for cutting aluminum and other non-ferrous metals.
The DEWALT circular saw blade is ideal for cutting aluminum materials with its 30 tooth design.
The saw blade is ideal for cutting non-ferrous metals such as aluminum with its 80 teeth and 14-inch size.
Ideal for cutting aluminum materials with precision and efficiency.
Ideal for cutting thin aluminum and non-ferrous metals with a 10-inch diameter blade and 100 tooth TCG design.
Ideal for cutting non-ferrous materials such as aluminum, brass, and copper with a miter saw.
Ideal for cutting aluminum and non-ferrous metals with its 120 tooth TCG saw blade and 1-inch arbor.

1. Evolution Power Tools 14bladeal Aluminum Cutting Saw Blade, 14-Inch X 80-Tooth , Green

Introducing the 1600 RPM Carbide Teeth Saw Blade, an essential tool for any woodworking or metalworking project. With 80 carbide teeth and a .094-inch kerf, this saw blade is designed to make clean and precise cuts with ease.

Measuring at 1-inch in arbor size, it is recommended for use with Evolution saws or other low RPM saws. This saw blade is compatible with numerous models such as the Evolution S355CPSL, S380CPS, EVOSAW380, Dewalt DW872, Jancy MCCS14 / MCCS14-2, Milwaukee 6190-20, MK Morse CSM14MB, Ridgid 614, and Steelmax S14.

Whether you're cutting through wood, metal, or other materials, this saw blade is capable of handling the task. Its 1600 RPM speed ensures that it can power through even the toughest of materials with ease, making it a reliable and durable choice for any project.

The carbide teeth on this saw blade are designed to last, ensuring that you can get multiple uses out of it without having to replace it. This makes it a cost-effective choice for those who need a reliable saw blade that can handle multiple projects.

2. Lenox Tools Circular Saw Blade, Aluminum-Cutting, 7 1/4-Inch, 60t (21882al714060ct)

Introducing the 7-1/4×60 ALU Circle Blade – a reliable and efficient cutting tool that will make your cutting tasks a breeze. This top-quality blade is manufactured in China using state-of-the-art technology to ensure that it meets the highest standards of performance.

The blade is constructed with a Titanium Nitride Carbide Tipped material that resists material build-up, ensuring that you get clean and precise cuts every time. This feature also enables the blade to last longer and stay sharper even when used frequently.

Compared to abrasive cutting, this blade produces less burring, resulting in a smoother finish on your workpiece. Additionally, the blade reduces material burning, which is a common problem with other types of blades.

The Triple Chip Grind design of the 7-1/4×60 ALU Circle Blade adds an extra layer of durability to the blade, making it suitable for heavy-duty cutting tasks. This design also ensures that the blade can withstand tough working conditions while maintaining its sharpness.

The blade is also resharpenable, which means that you can reuse it multiple times, saving you money in the long run. With its easy-to-use design, you can effortlessly install this blade onto your cutting tool and get to work.

3. Evolution's Ultimate Multipurpose Cutting Blade

The versatile cutting power of this tool is unmatched. It can easily cut through a variety of materials including steel, aluminum, wood, and plastic, making it an ideal choice for both professional and personal use. The anti-kickback system ensures safety during use, giving users peace of mind while operating the tool.

Featuring a 7-1/4-inch diameter, this tool is designed to take on a range of cutting tasks with ease. Its drycut technology is a standout feature, producing minimal heat and few burrs during cutting, making it a top choice for those seeking precision and accuracy in their work.

This cutting tool is perfect for those who value efficiency, performance, and safety in their tools. Its durable construction and user-friendly design make it a reliable choice for a range of cutting tasks. Whether you're a professional contractor or a DIY enthusiast, this tool is sure to meet your needs and exceed your expectations.

4. Oshlun Diamond-Tech 8" Metal Saw Blade.

Introducing a top-of-the-line saw blade designed to meet the needs of professional woodworkers and DIY enthusiasts alike. With a cutting-edge design, this saw blade is engineered to provide superior performance and precision.

Crafted to fit 8 and 8-1/4-inch saws, this blade is perfect for a wide range of cutting tasks. The negative hook angle ensures a smooth and effortless cut, while the triple chip tooth grind delivers precise and clean cuts every time.

Made from professional-grade C-1 carbide, this saw blade is built to last. Its durable construction ensures that it can withstand even the toughest cutting jobs, making it an ideal choice for professionals and DIY enthusiasts alike.

This saw blade is equipped with heat vents that provide cooler operation, reducing the risk of overheating and ensuring a longer lifespan. This feature makes it an excellent choice for those who demand high-performance and reliability from their tools.

5. Dewalt Circular Saw Blade, 5 3/8 Inch, 30 Tooth, Aluminum Cutting (Dw9052)

Looking for a high-quality circular saw blade to cut through aluminum with ease? Look no further than this carbide construction grade blade, part of the series 20 lineup. Featuring a 20mm round arbor and 30 teeth, this blade is designed to provide precise and efficient cutting performance every time.

One of the standout features of this blade is its ultra-thin kerf, which is specifically engineered to optimize cutting performance. This makes it an excellent choice for use with cordless saws, as it helps to conserve battery life while still delivering impressive results.

Whether you're a professional contractor or a DIY enthusiast, this circular saw blade is sure to impress. So why wait? Add it to your toolkit today and experience the difference for yourself!

6. Metal-Cut Master Blade: Sunful 80t 14-Inch

The 14 inch (355 MM) TCG 80 Tooth fine finish cut-off blade with a 1 inch arbor is a high-quality cutting tool designed to provide maximum resistance and a longer lifespan. Constructed with C4 construction grade tungsten carbide teeth, this blade is built to withstand heavy use and tough materials.

This blade is versatile and can be used for cutting all kinds of aluminum alloys, aluminum profiles, aluminum rods, non-ferrous materials, PVC, PE, and more. It is an excellent choice for anyone who needs a reliable cutting tool for a variety of materials.

It is important to note that safety is a top priority when working with this blade. It is recommended that all necessary safety precautions are taken before use. When not in use, it is best to hang the saw blade in a dry place to prevent rust and extend its lifespan.

7. Dewalt Circular Saw Blade, 6 1/2 Inch, 36 Tooth, Aluminum Cutting (Dw9152)

The metal cutting blade boasts a heavy-gauge laser-cut hardened and tempered steel plate, which is precisely balanced to ensure accurate cuts. The blade also features extra-hard carbide to ensure its cutting edges remain sharp. The laser-cut expansion slots of the blade minimize noise and edge vibration, resulting in excellent surface finish with fewer burrs.

To provide convenience to the user, the blade is laser etched and color-coded by material. This feature allows the user to easily identify important information when it's time to replace the blade. Additionally, the blade has an ultra-thin kerf that enables fast cutting.

The anti-stick rim of the blade effectively reduces friction and gum-up, ensuring that the blade is easy to use and maintain. Overall, this metal cutting blade is a reliable and efficient tool that is perfect for those who require accuracy and precision in their cutting tasks.

8. Tomax 10-Inch 100 Tooth Tcg Thin Aluminum And Non-Ferrous Metal Saw Blade With 5/8-Inch Arbor

The TOMAX saw blade is an excellent choice for those looking for a tool that can cut through plastic, thin aluminum, and non-ferrous metals with a wall thickness of less than 1/8". The blade is equipped with construction grade carbide teeth that offer maximum resistance, ensuring a longer lifespan. Additionally, the electrophoretic coating on the blade reduces rusting and corrosion, ensuring that the blade remains in good condition for longer.

Featuring a TCG grind, this saw blade provides a durable and smooth cut on non-ferrous metals, aluminum, and plastic items. The blade is designed to deliver precise and accurate cuts every time, making it an ideal tool for professionals and DIY enthusiasts alike.

TOMAX is a brand that stands behind the quality of its products, and this saw blade is no exception. The blade comes with a limited lifetime warranty, providing customers with the peace of mind they need when investing in a high-quality cutting tool. With its impressive features and quality guarantee, the TOMAX saw blade is a top choice for those in need of a reliable and efficient cutting tool.

9. Freud D1296n Diablo 12" 96 Tooth Tcg Non-Ferrous Miter Saw Blade 1" Arbor

Introducing the 12x96T Diablo Blade, a high-quality cutting tool that offers exceptional performance for all your cutting needs. This product is proudly manufactured in Italy, ensuring superior craftsmanship and reliability.

One of the standout features of this blade is its laser-cut stabilizer vents, which effectively trap noise and vibration, keeping the blade cool and reducing blade warp. This results in a smoother and more precise cut, making it easier for you to achieve your desired results.

In addition, the laser-cut heat expansion slots allow the blade to expand due to heat build-up, ensuring that the cut remains true and straight. This feature is essential as it helps to prevent any potential damage to the blade, which can be costly to repair or replace.

The blade is made of durable micrograin titanium carbide, which ensures extreme durability, razor-sharp cuts, and long life. This means that you can use this blade for an extended period without worrying about its performance or longevity.

Furthermore, the tri-metal shock-resistant brazing allows carbide tips to withstand extreme impact, ensuring maximum durability. This feature makes the blade suitable for use in a wide range of cutting applications, including heavy-duty tasks.

The laser-cut arbor is another notable feature that ensures accurate blade rotation, reducing vibration and premature wear. This feature helps to prolong the blade's life, ensuring that you get the most out of your investment.

10. Alucut 120: 12-Inch Saw Blade For Non-Ferrous Metals

Introducing the ultimate cutting solution for woodworking enthusiasts – the C-1 Carbide Saw Blade. This professional grade blade is designed to deliver precise and accurate cuts every time, thanks to its top-of-the-line features and superior construction.

Crafted from high-quality C-1 carbide material, this saw blade is built to last, providing excellent durability and longevity. The negative hook angle ensures a smooth and effortless cutting experience, while the triple chip tooth grind delivers clean and crisp cuts with minimal splintering.

The precision ground carbide tips ensure consistent performance, making this saw blade the go-to choice for professionals and amateurs alike. Additionally, the copper plugged expansion slots prevent warping and cracking, ensuring the blade stays in tip-top shape for years to come.

This C-1 Carbide Saw Blade is compatible with a wide range of woodworking tools, making it a versatile and practical choice for any woodworking project. Whether you're a seasoned pro or a novice woodworker, this blade is sure to deliver exceptional results with every use.

Investing in the C-1 Carbide Saw Blade means investing in quality, precision, and reliability. Order yours today and experience the difference for yourself!

Best Saw Blade For Cutting Aluminum FAQs

Are there any safety precautions to take when cutting aluminum with a saw blade?

Yes, there are some safety precautions that you should take when cutting aluminum with a saw blade. First of all, you should wear appropriate safety gear including safety glasses, gloves, and hearing protection to protect yourself from any potential hazards. It is also important to use the correct type of saw blade for cutting aluminum. A blade with carbide teeth or a diamond blade is recommended for cutting aluminum. Make sure that the blade is securely attached to the saw and that the blade is sharp before you begin cutting. When cutting, take your time and do not force the saw blade through the aluminum as this could cause the blade to bind or break. Always keep your hands and fingers away from the blade and keep a firm grip on the material being cut. Finally, make sure that the saw blade has stopped completely before removing the cut material or making any adjustments to the saw. By following these safety precautions, you can safely and effectively cut aluminum with a saw blade.

Can a circular saw blade be used for cutting aluminum?

Yes, a circular saw blade can be used for cutting aluminum, but it is important to use the correct type of blade. Aluminum is a soft metal and can cause the blade to bind or become damaged if the wrong type of blade is used.

The best type of blade to use for cutting aluminum is a carbide-tipped saw blade with a high tooth count. The carbide tips are designed to withstand the heat generated by cutting through the metal, and the high tooth count will help ensure a smooth cut without binding or chipping.

It is also important to use the proper safety precautions when cutting aluminum with a circular saw. This includes wearing safety glasses or goggles to protect your eyes from flying debris, as well as gloves to protect your hands from sharp edges.

Overall, with the right blade and safety measures in place, a circular saw can be an effective tool for cutting aluminum.

Can a miter saw be used for cutting aluminum with a specific saw blade?

Yes, a miter saw can be used for cutting aluminum with a specific saw blade. However, it is important to choose the right blade for cutting aluminum. A blade with carbide-tipped teeth that is specifically designed for cutting non-ferrous metals such as aluminum or brass would be the best option. This type of blade has a higher tooth count and a lower hook angle, which helps to reduce the risk of chipping or cracking the aluminum during cutting.

When using a miter saw for cutting aluminum, it is important to take some precautions to ensure safety. Wear appropriate safety gear such as safety glasses, gloves, and a dust mask to protect yourself from metal shavings or dust. It is also important to clamp down the aluminum securely to prevent it from moving during the cutting process.

In summary, a miter saw can be used for cutting aluminum with a specific saw blade, but it is important to choose the right blade and take necessary safety precautions.

Can a multi-purpose saw blade be used for cutting aluminum?

A multi-purpose saw blade is designed to cut through a variety of materials such as wood, plastic, and even non-ferrous metals like brass and copper. However, when it comes to cutting aluminum, it is not recommended to use a multi-purpose saw blade as it may not be specifically designed to handle the unique properties of aluminum.

Aluminum is a soft metal that is prone to melting and gumming up the teeth of a saw blade, which can lead to an uneven and messy cut. To avoid this, it is best to use a saw blade that is specifically designed for cutting aluminum. These blades typically have a high tooth count and are made from carbide or diamond-tipped materials, which can withstand the heat generated from cutting through aluminum.

In conclusion, while a multi-purpose saw blade may work for cutting aluminum in a pinch, it is recommended to use a specialized saw blade for the best results and to avoid damaging the blade or the material being cut.

How should a saw blade be maintained for cutting aluminum?

To maintain a saw blade for cutting aluminum, there are a few important steps to follow. Firstly, it's crucial to choose the right type of blade for the job. A carbide-tipped blade with a high tooth count is ideal for cutting aluminum as it produces a smoother, cleaner cut.

Next, it's important to keep the blade clean and free from any debris or build-up. This can be done by wiping the blade down with a clean, dry cloth after each use. It's also a good idea to use a blade cleaner or degreaser to remove any stubborn residue.

To ensure the blade stays sharp and effective, it's recommended to have it sharpened regularly by a professional. In addition, it's important to check the blade for any signs of wear or damage, such as chips or cracks, and replace it if necessary.

Lastly, it's important to use the correct cutting speed and feed rate when cutting aluminum to prevent overheating and premature blade wear. Following these steps will help to maintain the saw blade and ensure it performs optimally when cutting aluminum.

What is the difference between a carbide and diamond saw blade for cutting aluminum?

When it comes to cutting aluminum, there are two main types of saw blades that are commonly used: carbide and diamond saw blades. Carbide saw blades are made from tungsten carbide, a hard and durable metal, while diamond saw blades use diamond particles, which are the hardest material known to man.

The main difference between these two types of saw blades is their cutting ability. Diamond saw blades are typically more effective at cutting through hard materials like aluminum, as the diamond particles are able to grind through the material with ease. Carbide saw blades, on the other hand, are better suited for softer materials like wood or plastic.

Another difference between these two types of saw blades is their cost. Diamond saw blades tend to be more expensive than carbide saw blades due to the cost of the diamond particles used in their construction.

Overall, when choosing a saw blade for cutting aluminum, it's important to consider the hardness of the material, as well as the cost of the blade, in order to choose the best option for your needs.

What is the expected lifespan of a saw blade for cutting aluminum?

The expected lifespan of a saw blade for cutting aluminum can vary depending on several factors. The type and quality of the saw blade, the thickness of the aluminum being cut, the frequency of use, and the cutting technique can all affect the blade's lifespan.

Generally, a high-quality saw blade designed specifically for cutting aluminum can last for several hundred cuts before needing to be replaced. However, if the blade is not properly maintained or is used on thicker materials than it was designed for, its lifespan may be significantly reduced.

To maximize the lifespan of a saw blade for cutting aluminum, it's important to follow the manufacturer's guidelines for use and maintenance. This may include using the correct cutting speed, applying the appropriate amount of lubrication, and ensuring that the blade is properly sharpened and cleaned after each use. With proper care, a saw blade for cutting aluminum can provide reliable performance and longevity.

What size saw blade is recommended for cutting aluminum?

When it comes to cutting aluminum, the size of the saw blade recommended depends on the thickness of the aluminum you intend to cut. Generally, a saw blade with a diameter of 7 1/4 inches is suitable for cutting aluminum sheets with a thickness of up to 1/8 inch. For thicker aluminum sheets, a saw blade with a larger diameter of up to 10 inches can be used. It is important to note that when cutting aluminum, the saw blade should have a high number of teeth, preferably 60 or more, to ensure a smooth and clean cut. Additionally, it is advisable to use lubricants such as cutting oil or wax to reduce friction and prevent the aluminum from sticking to the blade. Overall, using the right size saw blade with adequate teeth and proper lubrication is crucial for achieving a precise and efficient cut on aluminum.

What tooth count should be used on a saw blade for cutting aluminum?

When it comes to cutting aluminum with a saw blade, tooth count is an important factor to consider. The ideal tooth count for cutting aluminum will depend on the thickness of the material being cut. In general, a lower tooth count blade is better for thicker aluminum, while a higher tooth count blade is better for thinner aluminum.

For aluminum that is 1/8 inch thick or less, a saw blade with a tooth count of 60 or higher is recommended. This is because a higher tooth count will produce smoother cuts with less burrs and chips. For thicker aluminum, a saw blade with a tooth count of 24 to 40 is recommended. This is because a lower tooth count will cut through the material more quickly and efficiently.

It's important to note that using the wrong tooth count can result in poor quality cuts, damaged blades, and even safety hazards. Therefore, it's important to choose the right tooth count for the job at hand and follow proper safety precautions when using a saw blade to cut aluminum.

What type of saw blade is best for cutting aluminum?

When it comes to cutting aluminum, it is important to choose the right saw blade for the job. The ideal saw blade for cutting aluminum is a carbide-tipped blade with a high tooth count. A blade with 60 teeth or more is recommended because it will produce a smoother cut with less burr. Additionally, the blade should have a negative hook angle to reduce the chance of grabbing and pulling the material during the cut. It's important to choose a blade with the appropriate thickness, too. If the blade is too thick, it will produce a wider cut and waste more material. On the other hand, if the blade is too thin, it may bend or warp during the cut. With the right blade, cutting aluminum can be a breeze, producing clean, precise cuts with minimal effort.

Sharing is caring!

Similar Posts