Best Blades For Cutting Aluminum (2024 Update)
If you're looking for the best blades for cutting aluminum, it's essential to know what factors to consider before buying them. The type of blade you choose may depend on the cut you want, the thickness of the aluminum, and the type of saw you have.
First, you should determine which type of blade is compatible with your saw. Some saws require specific blades, while others have a broader range of options. Second, it is essential to consider the thickness of the aluminum you will be cutting. Thicker aluminum will require a more robust blade to ensure a clean cut without damaging the saw or material. Thirdly, the cut type, such as straight cuts or curves, may require a different type of blade.
When selecting blades, you must examine the blade's material, tooth count, and configuration to ensure that it can cut through aluminum efficiently. Some questions to ask include: What is the blade's construction for durability and longevity? How many teeth does the blade have, and how are they configured? What is the blade's diameter, and will it fit your saw's arbor size? Answering these questions can help you find the right blade for your specific cutting job.
In summary, selecting the best blades for cutting aluminum is critical to ensure a clean and efficient cut. Understanding the compatibility with your saw, thickness of the aluminum, and type of cut is essential, as well as examining the blade's material, tooth count, and configuration. By asking the right questions and doing your research, you can find the perfect blade for your aluminum cutting needs.
10 Best Blades For Cutting Aluminum
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This product is ideal for cutting aluminum and non-ferrous metals with its carbide tipped 120T TCG blade.
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Ideal for cutting aluminum and other non-ferrous metals with high precision using a table saw or miter saw.
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Ideal for cutting non-ferrous metals like aluminum, brass, copper, and plastics with its 100 tooth triple chip design.
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Ideal for cutting aluminum and other non-ferrous metals with a smooth finish and minimal burring.
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Ideal for cutting aluminum materials with precision and efficiency.
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6
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The saw blade is ideal for cutting non-ferrous metals such as aluminum with its 80 teeth and 14-inch size.
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7
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Ideal for cutting non-ferrous metals and plastics with a circular saw or miter saw.
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This circular saw blade is ideal for cutting aluminum with its carbide tipped design and 14 inch size.
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Ideal for cutting non-ferrous materials such as aluminum, brass, and copper with a miter saw.
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10
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The product is ideal for cutting aluminum and other non-ferrous metals with a 20" diameter and 120 teeth.
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1. Amana Tool – 520121 Carbide Tipped Aluminum & Non-Ferrous Metals 20" Dia X 120t Tcg
The product being described is a circular saw blade with a diameter of 20 inches or 500 millimeters. It features 120 teeth and a bore diameter of 1 inch. The tooth grind is TCG, which stands for Triple Chip Grind, a type of tooth geometry used for cutting hard and abrasive materials. The hook angle of the blade is -6 degrees, which determines how aggressively the blade cuts through the material.
This circular saw blade is designed to handle tough cutting applications, thanks to its TCG tooth grind and high tooth count. The 20-inch diameter makes it suitable for use with larger saws, while the 1-inch bore ensures a secure fit on compatible saws. The blade's -6 degree hook angle allows for precise and controlled cuts, making it a great choice for both professional and DIY woodworking projects.
Whether you're cutting hardwood, softwood, or non-ferrous metals, this circular saw blade is up to the task. Its TCG tooth grind is ideal for cutting through materials that are difficult to machine, such as laminates, composites, and plastics. With 120 teeth, this blade delivers a smooth and clean cut, minimizing the need for sanding or other finishing work.
2. Amana Tool – 510601-30 Carbide Tipped Aluminum & Non-Ferrous Metals 10" Dia X 60t Tc
This circular saw blade boasts a diameter of 10 inches, equivalent to 250mm. It features 60 teeth, providing ample cutting power for various materials. The blade's bore measures 30mm in diameter, ensuring compatibility with common saws. The tooth grind on the blade is TCG, which stands for Triple Chip Grind and provides a smoother cutting experience. Additionally, the blade's hook angle is -6°, allowing for a more aggressive cut. These parameters make this circular saw blade an excellent choice for both DIY enthusiasts and professional contractors who demand precision cuts and long-lasting performance.
3. Aluminum Saw Blade For Non-Ferrous Metals.
This product is a must-have for those who frequently use mitre, sliding compound mitre, and radial arm saws. It is specially designed to cut through non-ferrous metals such as aluminum, brass, and copper, as well as plastics.
The triple chip grind feature, with its 0 hook angle, ensures that there is no blowout or kickback during operation. This is made possible by the C6 micro-grain carbide tips which have been precision sharpened on all sides for optimum performance.
The laser-cut thin-kerf body is another remarkable feature of this product. It comes with anti-vibration and expansion slots that effectively reduce noise and vibration during operation. The thin plate/thin kerf design further adds to its overall efficiency.
With all these features combined, this product delivers an exceptional performance that is sure to exceed your expectations. It is a reliable cutting tool that will make your work easier and more efficient.
4. 7-1/4-Inch 60 Tooth Aluminum Non-Ferrous Metal Saw Blade With 5/8-Inch Arbor, Upgrade Tcg Grind
Introducing the Upgraded TCG 60T Aluminum Non-Ferrous Metal Plastic Saw Blade with 5/8-Inch Arbor, a high-quality cutting tool that offers extreme durability, razor-sharp cuts, and longer life. This heavy-duty saw blade is constructed with C-4 grade tungsten carbide teeth that can withstand even the toughest cutting jobs.
The electrophoretic coating on the blade reduces rusting and corrosion, ensuring good cutting performance and a longer lifespan. In addition, the laser-cut stabilizer vents trap noise and vibration, keeping the blade cool and reducing warp, providing you with the best cutting experience.
What sets this saw blade apart is its upgraded Triple Chip Tooth Grind, which is specifically designed for durable and smooth cuts on non-ferrous metals, aluminum, and plastic. This upgrade ensures that you get the most out of your cutting experience, making it easier and more efficient than ever before.
As with any cutting tool, safety is of the utmost importance. It is recommended that all necessary safety precautions are taken when working with this saw blade. When not in use, it is best to hang the blade in a dry place to prevent rust and extend its work life.
5. Dewalt Circular Saw Blade, 6 1/2 Inch, 36 Tooth, Aluminum Cutting (Dw9152)
The metal cutting blade boasts a heavy-gauge laser-cut hardened and tempered steel plate, which is precisely balanced to ensure accurate cuts. The blade also features extra-hard carbide to ensure its cutting edges remain sharp. The laser-cut expansion slots of the blade minimize noise and edge vibration, resulting in excellent surface finish with fewer burrs.
To provide convenience to the user, the blade is laser etched and color-coded by material. This feature allows the user to easily identify important information when it's time to replace the blade. Additionally, the blade has an ultra-thin kerf that enables fast cutting.
The anti-stick rim of the blade effectively reduces friction and gum-up, ensuring that the blade is easy to use and maintain. Overall, this metal cutting blade is a reliable and efficient tool that is perfect for those who require accuracy and precision in their cutting tasks.
6. Metal-Cut Master Blade: Sunful 80t 14-Inch
The 14 inch (355 MM) TCG 80 Tooth fine finish cut-off blade with a 1 inch arbor is a high-quality cutting tool designed to provide maximum resistance and a longer lifespan. Constructed with C4 construction grade tungsten carbide teeth, this blade is built to withstand heavy use and tough materials.
This blade is versatile and can be used for cutting all kinds of aluminum alloys, aluminum profiles, aluminum rods, non-ferrous materials, PVC, PE, and more. It is an excellent choice for anyone who needs a reliable cutting tool for a variety of materials.
It is important to note that safety is a top priority when working with this blade. It is recommended that all necessary safety precautions are taken before use. When not in use, it is best to hang the saw blade in a dry place to prevent rust and extend its lifespan.
7. Diablo D1080n Non-Ferrous Metal & Plastic Cutting Saw Blade
The Laser Cut Stabilizer Vents are designed to keep your cutting machine cool and reduce blade warp by trapping noise and vibration. This innovative feature is a game-changer, as it ensures that the cut remains true and straight, no matter how long you use it. This is made possible by the laser cut heat expansion slots that allow the blade to expand due to heat build-up, keeping the cut straight and true.
The blade is made from durable micro grain titanium carbide, which ensures that it lasts long and delivers razor-sharp cuts every time. This material is known for its extreme durability and toughness, making it perfect for heavy-duty cutting tasks.
The package height of this product is 14.0 inches, which makes it easy to store and transport. This is perfect for those who are always on the go and need a reliable blade that they can take with them anywhere.
If you're looking for a blade that can handle heavy-duty cutting tasks with ease, then the Laser Cut Stabilizer Vents is the perfect choice for you. It's durable, reliable, and delivers razor-sharp cuts every time. Whether you're a professional or a DIY enthusiast, this blade is sure to meet all your cutting needs.
8. Morse Metal Devil Csm1480fnfc, Circular Saw Blade, Carbide Tipped, Aluminum Cutting, 14 Inch, 1 Pack
The precision-ground, carbide teeth of this cutting tool are designed to provide faster, cleaner, and more accurate cuts, thereby reducing the need for secondary machining. This results in more efficient and cost-effective production. Additionally, the tool is optimized for aluminum cutting up to 3/8" thickness, with other Morse blades available for cutting steel, stainless steel, and other metal types.
Not only does this cutting tool provide superior cutting performance, but it also operates at a cooler temperature, which means longer blade life and increased cuts per blade. This is due to the optimized tooth count and geometry, which is specifically designed for aluminum cutting.
It is important to match the saw machine speed with the cutting tool speed for maximum performance. The cutting tool should not exceed 3800 rpm for optimal results.
This high-quality cutting tool is made in the USA, using premium materials and the latest manufacturing technology. Its durability and reliability make it an excellent choice for professionals and DIY enthusiasts alike.
9. Freud D1296n Diablo 12" 96 Tooth Tcg Non-Ferrous Miter Saw Blade 1" Arbor
Introducing the 12x96T Diablo Blade, a high-quality cutting tool that offers exceptional performance for all your cutting needs. This product is proudly manufactured in Italy, ensuring superior craftsmanship and reliability.
One of the standout features of this blade is its laser-cut stabilizer vents, which effectively trap noise and vibration, keeping the blade cool and reducing blade warp. This results in a smoother and more precise cut, making it easier for you to achieve your desired results.
In addition, the laser-cut heat expansion slots allow the blade to expand due to heat build-up, ensuring that the cut remains true and straight. This feature is essential as it helps to prevent any potential damage to the blade, which can be costly to repair or replace.
The blade is made of durable micrograin titanium carbide, which ensures extreme durability, razor-sharp cuts, and long life. This means that you can use this blade for an extended period without worrying about its performance or longevity.
Furthermore, the tri-metal shock-resistant brazing allows carbide tips to withstand extreme impact, ensuring maximum durability. This feature makes the blade suitable for use in a wide range of cutting applications, including heavy-duty tasks.
The laser-cut arbor is another notable feature that ensures accurate blade rotation, reducing vibration and premature wear. This feature helps to prolong the blade's life, ensuring that you get the most out of your investment.
10. Amana Tool – 520121-30 Carbide Tipped Aluminum & Non-Ferrous Metals 20" Dia X 120t T
This circular saw blade boasts a diameter of 20 inches (500mm) and features 120 teeth, providing precision and accuracy in cutting. The bore measures at 30mm, ensuring a secure fit onto compatible power tools. The tooth grind of TCG further enhances the blade's cutting performance, making it suitable for a wide range of applications. Additionally, the kerf (B) measures at .174 inches (4.4mm), reducing material wastage and increasing efficiency. This circular saw blade is a reliable tool for both DIY enthusiasts and professionals looking for a high-quality and durable cutting solution.
Best Blades For Cutting Aluminum FAQs
Are there any safety precautions to consider when cutting aluminum with a saw blade?
Yes, there are several safety precautions to consider when cutting aluminum with a saw blade. First and foremost, it is important to wear appropriate personal protective equipment (PPE), including eye protection, gloves, and a dust mask. Aluminum dust can be harmful if inhaled, so it is important to take precautions to avoid breathing it in. Additionally, it is important to use the correct type of saw blade for cutting aluminum. A blade with carbide-tipped teeth is recommended, as it is designed to cut through aluminum without overheating or dulling the blade. It is also important to properly secure the material being cut, and to use a guide if necessary to ensure straight cuts. Finally, it is important to maintain the saw blade, keeping it sharp and free of debris, to ensure safe and efficient cutting. By following these safety precautions, you can minimize the risk of injury and ensure successful aluminum cutting.
Can a carbide-tipped blade be used for cutting aluminum?
Yes, a carbide-tipped blade can be used for cutting aluminum. Carbide blades are known for their durability and toughness, making them suitable for cutting through a wide range of materials, including metals like aluminum. However, it's important to select the right type of carbide blade for cutting aluminum to ensure the best results.
When choosing a carbide blade for aluminum cutting, look for one with a high-tooth count and a negative hook angle. A high-tooth count helps to ensure a smooth and clean cut, while a negative hook angle reduces the risk of the blade grabbing the aluminum and causing damage or kickback.
It's also important to use proper cutting techniques when using a carbide blade to cut aluminum. This includes securing the material firmly, using the proper blade speed and feed rate, and avoiding excessive heat buildup.
Overall, a carbide-tipped blade can be an effective tool for cutting aluminum, but it's important to choose the right blade and employ proper cutting techniques to achieve the best results.
Can a general-purpose saw blade be used for cutting aluminum?
While it is possible to use a general-purpose saw blade for cutting aluminum, it is not recommended. This is because general-purpose saw blades are typically designed for cutting through a variety of materials such as wood, plastic, and non-ferrous metals, but their teeth are not specifically designed to deal with the unique properties of aluminum.
Aluminum is a soft metal that can easily clog up the teeth of a saw blade, which can cause the blade to become dull quickly and even break. Additionally, the high speed at which general-purpose saw blades operate can cause the aluminum to heat up quickly, which can result in the material melting and fusing to the blade.
To ensure a clean and efficient cut, it is recommended to use a saw blade specifically designed for cutting aluminum. These blades typically have a high tooth count and are made of materials such as carbide or diamond, which can withstand the unique properties of aluminum and ensure a clean cut without any damage to the blade.
How do I choose the right blade thickness for cutting aluminum?
Choosing the right blade thickness for cutting aluminum is crucial to achieve precise and clean cuts. The thickness of the blade depends on various factors, including the thickness of the aluminum sheet, the type of cut, and the type of saw being used.
If you are cutting thin aluminum sheets, a blade with a thickness of around 0.0625 inches would suffice. However, if you are cutting thicker sheets, you would need a blade with a thickness of around 0.125 inches or more. It's important to note that using a thinner blade for thicker sheets can result in bending or breaking of the blade, while using a thicker blade for thinner sheets can cause rough cuts and excessive heat.
Another factor to consider is the type of cut you need. For straight cuts, a regular tooth blade can be used, while for curved cuts, a blade with smaller teeth is recommended. Moreover, if you need to make precise cuts, using a blade with finer teeth is ideal.
Lastly, the type of saw being used also plays a role in determining the blade thickness. For example, if you are using a jigsaw, a thinner blade is recommended, while for a circular saw, a thicker blade is preferred.
It's always best to consult with experts or refer to the manufacturer's recommendations to choose the right blade thickness for cutting aluminum.
How long should an aluminum cutting blade be used before it needs to be replaced?
The lifespan of an aluminum cutting blade depends on various factors such as the quality of the blade, thickness of the aluminum being cut, and frequency of use. However, as a general rule, an aluminum cutting blade can last anywhere from 200 to 1000 cuts before it needs to be replaced.
It is important to regularly inspect the blade for signs of wear and tear such as chipped or dull teeth, cracks or warps, and uneven wear. If any of these signs are present, it is recommended to replace the blade immediately to prevent any accidents or damage to the saw.
Another factor to consider is the type of saw being used. If the saw is being used for industrial or heavy-duty applications, the blade may need to be replaced more frequently than if it was being used for occasional DIY projects.
In summary, the lifespan of an aluminum cutting blade depends on various factors and regular inspection is key to determining when it needs to be replaced.
What are the advantages and disadvantages of using a specialized aluminum cutting blade compared to a general-purpose blade?
There are several advantages of using a specialized aluminum cutting blade. Firstly, these blades are designed specifically to cut through aluminum, which means they are optimized for cutting through this material quickly and with minimal effort. This can save time and effort compared to using a general-purpose blade. Additionally, specialized aluminum cutting blades are often made with higher-quality materials, such as carbide-tipped teeth, which can increase their durability and lifespan.
However, there are also some potential disadvantages of using a specialized aluminum cutting blade. For example, these blades may be more expensive than general-purpose blades, so they may not be cost-effective if you only need to cut aluminum occasionally. Additionally, because these blades are optimized for cutting aluminum, they may not perform as well on other materials, so you may need to switch blades if you need to cut something else.
Overall, the decision to use a specialized aluminum cutting blade versus a general-purpose blade will depend on your specific needs and circumstances. If you frequently cut aluminum and need a blade that can handle this material efficiently, a specialized blade may be a good investment. However, if you only need to cut aluminum occasionally or need a blade that can handle multiple materials, a general-purpose blade may be a more practical choice.
What are the best blade types for cutting aluminum?
When it comes to cutting aluminum, there are a few blade types that are best suited for the job. The most common blade types include carbide-tipped blades, high-speed steel blades, and abrasive blades.
Carbide-tipped blades are a popular choice for cutting aluminum as they are durable and long-lasting. They are made with carbide teeth that can withstand the abrasive nature of aluminum and produce clean, accurate cuts.
High-speed steel blades are another option for cutting aluminum. These blades are designed to handle high-speed cutting and are ideal for cutting thin sheets of aluminum. They are also capable of producing clean cuts with minimal burrs.
Abrasive blades are a third option for cutting aluminum. These blades are made with abrasive particles embedded in the blade, which can grind through the aluminum rather than cut it. While they may produce rougher cuts than carbide-tipped or high-speed steel blades, they are ideal for cutting thicker sheets of aluminum.
In summary, the best blade types for cutting aluminum include carbide-tipped blades, high-speed steel blades, and abrasive blades. The choice of blade type will depend on the thickness of the aluminum being cut and the desired level of precision.
What is the ideal RPM for a saw blade used to cut aluminum?
The ideal RPM for a saw blade used to cut aluminum depends on several factors, including the thickness of the aluminum, the type of saw blade being used, and the type of saw being used. However, as a general rule, the ideal RPM for a saw blade used to cut aluminum is between 6,000 and 8,000 RPM. This range ensures that the blade is spinning fast enough to cut through the aluminum quickly and cleanly, without causing excessive heat buildup or damaging the blade. It is important to note that different types of saw blades may have different ideal RPM ranges, so it is important to consult the manufacturer's guidelines or seek the advice of a professional before using a saw blade to cut aluminum. Additionally, it is important to take proper safety precautions, such as wearing protective gear and following proper cutting techniques, to ensure a safe and successful cutting experience.
What should be the tooth count of a blade for cutting aluminum?
The tooth count of a blade for cutting aluminum depends on the thickness of the material being cut and the type of cut that is required. For thinner sheets of aluminum, a blade with a higher tooth count is recommended, as it will produce a finer cut. A blade with a tooth count of 80 or higher is appropriate for thin aluminum sheets. However, for thicker aluminum sheets, a blade with a lower tooth count is recommended, as it will be able to cut through the material more efficiently. A blade with a tooth count of 24 or lower is appropriate for thicker aluminum sheets. It is important to note that using the appropriate blade for the job will not only produce better results, but also extend the life of the blade. Therefore, it is recommended to consult with the manufacturer's recommendations and specifications before selecting a blade for cutting aluminum.
Which blade materials are most effective for cutting aluminum?
The most effective blade materials for cutting aluminum are carbide-tipped, high-speed steel (HSS), and diamond blades. Carbide-tipped blades are commonly used for cutting aluminum because they are extremely hard and durable, making them ideal for cutting through dense, tough materials. HSS blades are also a popular choice for cutting aluminum as they are able to maintain their sharpness for a longer period of time. Diamond blades, on the other hand, are the most expensive option, but they are also the most effective. These blades are made with industrial diamonds that are able to cut through aluminum quickly and with precision. However, it is important to note that the type of blade used will also depend on the thickness and shape of the aluminum being cut, as well as the type of saw being used. It is always best to consult with a professional or the manufacturer's recommendations before selecting a blade for cutting aluminum.
