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Best Tpi For Cutting Metal (2024 Update)

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If you’re looking for the perfect Tool Points per Inch (TPI) for cutting metal, there are many factors to consider before making a purchase. The right TPI will ensure accuracy, precision, and speed in creating your desired metal cut. However, with so many options on the market, it can be challenging to decide which TPI is best suited for your needs.

Before committing to any TPI, consider the type of metal you will be working with, the thickness of the material, and the type of cut you require. Different TPIs are suited for different metals and vary in their suitability for thicker or thinner materials. It's essential to understand your needs before making a purchase to ensure you get the best TPI for your specific task.

If you're still unsure which TPI is best suited for you or have any questions regarding what's available on the market, keep reading. Are you looking for a TPI for industrial-grade metal cutting or for hobbyist home use? What specific TPIs are recommended for the metal you’re working with, and what thicknesses are best suited to each? Our comprehensive guide will answer all of your questions and help you make an informed decision on the best TPI for cutting metal to suit your needs. Find your perfect TPI today!

10 Best Tpi For Cutting Metal

# Product Image Product Name Product Notes Check Price
1
This product is ideal for metal cutting with a reciprocating saw.
2
The product is ideal for cutting metal with a reciprocating saw blade, featuring 18 teeth per inch.
3
Ideal for cutting metal with a reciprocating saw.
4
Ideal for cutting metal with a reciprocating saw, heavy duty and high precision work.
5
This product is ideal for making straight cuts on metal materials in bulk quantities.
6
It is ideal for cutting through various materials such as wood, metal, and plastic with precision and speed.
7
This product is ideal for cutting thick and medium metal with its 14 teeth per inch blade.
8
It is ideal for cutting hard materials with precision using a bi-metal deep cut band saw blade.
9
Ideal for cutting medium metal with a 9-inch length and 18 teeth per inch. Comes in a pack of 25.
10
Ideal for cutting through metal with a flexible T-shank jig saw blade.
This product is ideal for metal cutting with a reciprocating saw.
The product is ideal for cutting metal with a reciprocating saw blade, featuring 18 teeth per inch.
Ideal for cutting metal with a reciprocating saw.
Ideal for cutting metal with a reciprocating saw, heavy duty and high precision work.
This product is ideal for making straight cuts on metal materials in bulk quantities.
It is ideal for cutting through various materials such as wood, metal, and plastic with precision and speed.
This product is ideal for cutting thick and medium metal with its 14 teeth per inch blade.
It is ideal for cutting hard materials with precision using a bi-metal deep cut band saw blade.
Ideal for cutting medium metal with a 9-inch length and 18 teeth per inch. Comes in a pack of 25.
Ideal for cutting through metal with a flexible T-shank jig saw blade.

1. Makita 723066-A-100 6-Inch 18-Tpi Metal Cutting Reciprocating Saw Blade

This pack of 100 Heavy Gauge metal washers is a reliable and durable choice for any project that requires a secure fastener. Made from high-quality metal that measures between 1/8-to-3/16-Inch in thickness, these washers offer excellent strength and stability. The hard rubber construction ensures that they won't easily shift or move out of place, providing a long-lasting solution for your fastening needs.

These washers are made in Switzerland, a country known for its precision engineering and high-quality manufacturing. This means that you can trust that these washers are made to exacting standards and will provide the performance you need for your project.

The package weight of these washers is 3.95 lbs, making them easy to transport and store. Whether you're a DIY enthusiast or a professional contractor, this pack of 100 washers provides plenty of options for your next project.

2. Irwin Tools Metal Cutting Reciprocating Saw Blade, 8-Inch, 18 Tpi, 50-Pack (372818bb)

Introducing the versatile reciprocating saw blade, designed to make cutting through a wide range of materials a breeze. Whether you're working with stainless steel or sheet metals, this blade can cut virtually all metals with ease.

With a cutting range of 1/8-inch to 1/2-inch thick, this blade is perfect for tackling a variety of tasks. Its bi-metal construction makes it not only fast but also incredibly durable, ensuring it can handle even the toughest jobs.

The precision-set teeth of this blade allow for faster, smoother cuts, making your job quicker and more efficient. And with the WeldTec tooth design, the reciprocating saw blade is stronger and longer-lasting, ensuring that it won't let you down when you need it most.

Upgrade your cutting game with this high-quality reciprocating saw blade that delivers outstanding performance and reliability.

3. Powerful Metal Cutting Blades: 25-Pack

Introducing a durable and long-lasting cutting solution that will make your metal cutting tasks a breeze! This blade boasts a bi-metal construction that ensures it can withstand prolonged use without breaking or losing its sharpness. The blade's Power Blast Technology strengthens it, reducing the likelihood of breaks, which means you can use it with confidence knowing it will deliver results.

In addition to this, the blade features T2 Technology that allows efficient cutting in the widest range of materials. The tooth design of the blade delivers up to twice the life, and it cuts heavy materials more easily than regular blades. This makes it ideal for anyone looking for a versatile cutting solution that can handle a variety of tasks.

The bi-metal construction of the blade also allows it to bend and flex without breaking, ensuring it can handle the toughest cutting jobs. Furthermore, it's designed to minimize friction and heat build-up while cutting through the widest variety of metal materials, ensuring a smooth and effortless cutting experience.

The blade comes with 18 teeth per inch, making it ideal for use with medium-thickness metals. Whether you're a DIY enthusiast or a professional metalworker, this blade is an excellent addition to your toolkit. It's perfect for cutting through thin and medium metals, making it a versatile solution that can handle a variety of cutting tasks.

4. Bosch T118a100 Jigsaw Blade Bulk Straight Cuts For Metal 100 Pack, 3-5/8" 17-24 P Tpi – 100 Pcs

This product is a pack of 100 blades specifically designed for use on jig saws. These blades are a must-have for anyone who regularly uses a jig saw in their woodworking projects.

Each blade boasts 14 teeth-per-inch, which ensures precise and efficient cuts. The working length of each blade is 2.09 inches, while the blade height is 0.3 inches. These specifications make them suitable for a wide range of cutting tasks, from intricate designs to larger, more complex projects.

The overall length of each blade is 3 inches, providing users with ample room for comfortable handling and easy maneuvering. The pack of 100 blades means that users can enjoy an extended period of uninterrupted use without having to worry about running out of blades.

These blades are made from high-quality materials, ensuring they are durable and long-lasting. They are easy to install and can be quickly swapped out when needed.

Whether you are a professional woodworker or a DIY enthusiast, these jig saw blades are an essential tool in your toolkit. They are versatile, efficient, and reliable, making them an excellent investment for anyone looking to achieve precise and accurate cuts in their woodworking projects.

5. Dewalt Reciprocating Saw Blades, Bi-Metal, 6-Inch, 18 Tpi, 100-Pack (Dw4811b)

The DEWALT reciprocating saw blade is a top-of-the-line product that has been designed to provide an efficient cutting experience while ensuring longevity. With patented toothforms, these blades are optimized for chip removal, which results in up to 50% longer life when compared to prior DEWALT blade generations.

The blade's bi-metal construction delivers flexibility and a long-lasting cutting edge, ensuring that this saw blade will meet the demands of even the toughest cutting jobs. The blade's durability is further enhanced by its design, which is made to withstand the rigors of heavy use.

Proudly made in the USA with global materials, the DEWALT reciprocating saw blade is a testament to the brand's commitment to quality. It is a versatile and reliable tool that will not disappoint. Whether you are a professional contractor or a DIY enthusiast, this blade is perfect for cutting through a wide variety of materials, including wood, metal, and PVC.

Investing in the DEWALT reciprocating saw blade is a wise decision that will save you time and money in the long run. Its superior cutting performance and long-lasting design make it an excellent choice for anyone who is looking for a high-quality saw blade that will not let them down. Try the DEWALT reciprocating saw blade today and experience the difference it can make in your cutting projects.

6. Gold Metal-Cutting Saw Blades – 25 Pack

Introducing the LENOX Reciprocating Saw Blades – a game-changer in the world of cutting tools. These blades deliver exceptional performance and durability, making them a go-to choice for professionals and DIY enthusiasts alike.

With up to 2X longer life than traditional straight blades, these LENOX blades are designed to last. The aggressive curved blade design optimizes the angle of attack, allowing for faster and more efficient cutting through a variety of materials. Whether you're working with wood, metal, demolition, or extreme heavy metal cutting applications, these blades are sure to exceed your expectations.

Thanks to T2 Technology and a precision-applied Titanium Nitride coating, these blades are capable of dissipating heat, which extends the life of the blades. This means that you can expect these blades to perform at their best for much longer than other options available in the market.

The 14 tooth per inch blades are a perfect fit for thick metals, fire, and rescue operations, providing a clean and precise cut every time. Made in the USA of global components, these blades are a testament to LENOX's commitment to quality and craftsmanship.

7. 3-Pack 48-39-0521 44-7/8" For Milwaukee 18-Tpi Bi-Metal Deep Cut Band Saw Blades

Introducing the 18 TPI Standard Deep Cut Portable Band Saw Blade (3 PK) (48-39-0521), the perfect addition to any metalworker's toolkit. This pack of three blades boasts TPI 18 and measures 44-7/8" x 1/2" x .020", making it a versatile option for a variety of cutting needs.

With precision-formed teeth, this blade ensures fast and clean cuts, saving time and effort. Its outstanding durability is due to the HSS teeth that excel in metal cutting applications. Additionally, the alloy backing steel extends the blade's life, providing long service life and reducing the need for frequent replacements.

Designed to cut through 5/32" – 3/16" thick common materials and 3/16" – 5/16" thick very hard materials, this blade is incredibly versatile. Whether you're working with soft or hard materials, this blade makes the cutting process a breeze.

8. Golden Cut: 9-Inch Metal Saw Blades.

The reciprocating saw blades with T2 Technology tooth design are here to make your metal-cutting job easier and more efficient than ever before. The innovative tooth design of these blades helps in extending their life, ensuring that you get more value for your money. The blades are also coated with Titanium Nitride, making them wear-resistant and keeping them sharp for longer periods, allowing for quick and precise cuts.

The wide and thick body of these reciprocating saw blades delivers whip-free, straight, and smooth cuts, reducing the risk of errors and improving the overall accuracy of your cuts. These blades are also optimized for higher performance, making them ideal for demanding metal-cutting applications where precision is paramount.

With 18 teeth per inch (TPI), these reciprocating saw blades are the perfect choice for professionals and DIY enthusiasts alike. The blades' high TPI ensures that they can handle even the toughest of materials with ease, making them a versatile and reliable choice for all your metal-cutting needs.

Whether you're a professional contractor or a DIY enthusiast, these reciprocating saw blades are a must-have in your toolkit. They are designed to deliver optimum performance, longevity, and precision, making them an excellent investment for anyone looking to get the most out of their metal-cutting projects. So, what are you waiting for? Order your set of reciprocating saw blades today and experience the difference for yourself!

9. Bosch T118ef100 100-Piece 3-5/8 In. 11-18 Tpi Flexible For Metal T-Shank Jig Saw Blades

When it comes to cutting medium to thin metals, the product being reviewed is a top-notch choice. This blade is designed to work with ferrous and non-ferrous metals that range from 7/32 In. to 5/64 In. thick. It features a 14-18 TPI progressive tooth design that ensures smooth cuts in various thicknesses.

The bimetal construction of this blade is a standout feature that provides durability and long life. With an overall length of 3-5/8 In. and a working length of 2-5/8 In., this blade is an ideal size for most cutting jobs. It is recommended to use a proper lubricant when cutting metal to ensure optimal performance and longevity.

Whether you're a professional metalworker or a DIY enthusiast, this blade is a reliable choice for all your metal cutting needs. Its progressive tooth design and bimetal construction make it a durable and long-lasting option. So, if you're looking for a blade that can handle medium to thin metals, this product is definitely worth considering.

Best Tpi For Cutting Metal FAQs

Can using the wrong TPI cause damage to the metal being cut?

Yes, using the wrong TPI (teeth per inch) can cause damage to the metal being cut. TPI is an important factor in selecting the correct blade for a specific metal cutting application. If the TPI is too high, the blade will have too many teeth per inch and will cause excessive heat and friction, leading to premature blade wear and damage to the metal being cut. On the other hand, if the TPI is too low, the blade will have too few teeth per inch, resulting in a rough and inaccurate cut.

It is essential to choose the correct TPI for the thickness and hardness of the metal being cut. For example, thinner metals require higher TPI blades, while thicker and harder metals require lower TPI blades. Additionally, the type of blade also affects the TPI, as different blades have different TPI ranges. Therefore, it is crucial to consult the manufacturer's guidelines and recommendations to ensure the correct TPI is used for the specific metal cutting application to prevent damage to the metal and prolong blade life.

How do I determine the best TPI for cutting a specific type of metal?

The TPI (teeth per inch) of a saw blade is an important factor to consider when cutting different types of metal. The appropriate TPI for a specific type of metal depends on the thickness, hardness, and composition of the material.

Generally, the harder and thicker the metal, the lower the TPI of the saw blade should be. For example, when cutting through thick sheets of stainless steel, a saw blade with a low TPI of 10-14 would be most effective. On the other hand, thinner and softer metals such as aluminum or brass can be cut with a higher TPI of 18-32.

It's important to note that using the wrong TPI can result in poor cutting performance, blade breakage, or even damage to the material being cut. Therefore, it's recommended to consult the manufacturer's guidelines or seek advice from a professional if you're unsure about the appropriate TPI for the specific type of metal you're working with.

How does the thickness of the metal being cut affect the choice of TPI?

The thickness of the metal being cut plays a crucial role in determining the choice of TPI (teeth per inch) for a cutting blade. The TPI of a blade refers to the number of teeth present in an inch of the blade. A lower TPI blade is ideal for cutting thicker metals, while a higher TPI blade is more suited for thinner metals. This is because a lower TPI blade has larger teeth, which can remove more material, making it easier to cut through thicker metal. A higher TPI blade, on the other hand, has smaller teeth, which can make finer cuts, but may struggle with thicker metals.

Choosing the right TPI for the metal being cut is important because using the wrong TPI blade can result in uneven cuts, blade damage, and even injury. It's essential to consult the manufacturer's recommendations or seek professional advice to ensure the appropriate TPI is selected for the specific type and thickness of metal being cut.

How does the TPI of a saw blade affect its cutting performance on metal?

The TPI or teeth per inch of a saw blade plays a crucial role in determining its cutting performance on metal. Generally, saw blades with a higher TPI are ideal for cutting thinner metals, while those with a lower TPI are better suited for thicker metals. This is because a high TPI blade has smaller teeth that make finer and smoother cuts, while a low TPI blade has larger teeth that cut faster but leave rougher edges.

However, the exact TPI required for cutting metal depends on the type of metal being cut and its thickness. For instance, a TPI of 18-24 is recommended for cutting aluminum, while a TPI of 14-18 is suitable for cutting steel.

It is important to note that the TPI is not the only factor that affects a saw blade's cutting performance on metal. The material, tooth design, and blade coating also play a crucial role. Therefore, it is necessary to choose the right saw blade with the appropriate TPI and other features to achieve the desired cutting results.

Is a higher or lower TPI better for cutting thick metal piping?

The TPI or Teeth Per Inch of a saw blade is an important factor to consider when cutting metal piping. However, whether a higher or lower TPI is better for cutting thick metal piping depends on the thickness of the metal and the type of cut you want to make.

If you want to make a straight and smooth cut through thick metal piping, a lower TPI blade is recommended. This is because it has fewer teeth that are spaced farther apart, allowing it to remove more metal with each stroke and prevent clogging. A lower TPI blade is also ideal for cutting pipes with a large diameter.

On the other hand, if you want to make a precise and clean cut on thin metal piping, a higher TPI blade is better. This is because it has more teeth that are closer together, allowing it to make more accurate cuts and leave a smoother surface finish. A higher TPI blade is also recommended for cutting pipes with a smaller diameter.

Ultimately, the choice between a higher or lower TPI blade depends on the thickness and diameter of the metal piping, as well as the type of cut you want to make.

What is the ideal TPI for cutting thin metal sheets?

The ideal TPI (teeth per inch) for cutting thin metal sheets depends on various factors such as the thickness of the metal sheet, the type of metal being cut, and the type of saw being used. However, in general, a higher TPI blade is preferred for cutting thin metal sheets.

A TPI of 18-32 is suitable for cutting thin sheets of non-ferrous metals such as aluminum, brass, and copper. For cutting thin sheets of ferrous metals such as steel, a TPI of 24-32 is recommended. It is important to use a fine-toothed blade as it provides a smooth cut and reduces the risk of damaging the metal surface.

It is also essential to choose the right saw for cutting thin metal sheets. A jigsaw or a band saw with a fine-toothed blade is ideal for cutting thin metal sheets. The saw should be equipped with a variable speed control feature to ensure accurate cuts.

In conclusion, the ideal TPI for cutting thin metal sheets is dependent on various factors, but generally, a fine-toothed blade with a TPI of 18-32 for non-ferrous metals and 24-32 for ferrous metals is recommended.

What is the most common TPI used for cutting metal?

The most common TPI (teeth per inch) used for cutting metal depends on the thickness of the metal being cut. For thinner metals such as sheet metal or aluminum, a higher TPI blade is recommended, typically ranging from 18-32 TPI. This allows for a smoother and cleaner cut. For thicker metals such as steel or iron, a lower TPI blade is recommended, typically ranging from 8-14 TPI. This allows for a more aggressive cut and faster material removal. It's important to choose the appropriate TPI for the metal being cut to ensure optimal cutting performance and blade longevity. Additionally, factors such as blade material, blade thickness, and tooth geometry should also be taken into consideration when selecting a blade for cutting metal.

What TPI is best for cutting aluminum sheets?

The TPI (teeth per inch) of a saw blade determines the smoothness of the cut and the speed of the cut. When it comes to cutting aluminum sheets, a high TPI is generally preferred. For thin sheets of aluminum (less than 1/8 inch), a blade with 10-18 TPI is recommended. This will allow for a smooth cut without binding or snagging the blade. For thicker sheets of aluminum, a blade with fewer teeth (4-10 TPI) may be more appropriate.

However, the exact TPI needed may also depend on the type and thickness of the aluminum sheet, as well as the type of saw being used. It is always best to consult the manufacturer's recommendations for the specific saw and blade being used. Additionally, it is important to use proper safety equipment, such as goggles and gloves, when cutting any type of material.

What TPI is recommended for cutting metal with a jigsaw?

The number of Teeth Per Inch (TPI) on a jigsaw blade is an important factor in determining the type of material that can be cut efficiently and effectively. When it comes to cutting metal with a jigsaw, it is recommended to use a blade with a TPI between 18-24. This range of TPI is ideal for cutting through metals such as aluminum, stainless steel, and mild steel.

A lower TPI blade will remove more material with each stroke, but will also result in a rougher cut. On the other hand, a higher TPI blade will produce a smoother cut, but will take longer to complete the task. Therefore, selecting the right TPI for the job is crucial to achieving the desired results.

It is also important to select a blade with the appropriate tooth configuration for the type of metal being cut. For example, a blade with a reverse-tooth configuration is ideal for cutting sheet metal, while a blade with a wavy or variable pitch is better suited for cutting thicker metals.

What TPI is recommended for cutting stainless steel?

The recommended TPI (teeth per inch) for cutting stainless steel depends on the thickness of the material you are cutting. For thin sheets of stainless steel (0.5 inches or less), a higher TPI blade in the range of 24-32 is recommended. This will ensure that the blade cuts through the metal smoothly without causing excessive heat buildup or warping of the material. On the other hand, for thicker sheets of stainless steel, a lower TPI blade in the range of 18-24 is recommended. This will provide a more aggressive cut and reduce the risk of the blade getting stuck or breaking. It's important to choose the right blade for the job to ensure a clean and precise cut of the stainless steel without damaging the material or the blade.

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